Carbonated Drink Filling Solution

Carbonated Drink Production Line Solution

Carbonated drinks production can be divided into juice type, cola type, low calorie type and other types. It can also be divided into high ratio types and low ratio types according to CO2 content. Its main ingredients are sugar, flavor, pigment, sweetener, acid flavor, spices and carbonated water.

AAfter heating, mixing, cooling, and carbonation, the carbonated drinks are usually packaged in PET bottle, glass bottle and aluminum cans.

1Automatic Bottle Blowing Machine

Full automatic blow molding machine is suitable for producing PET and pc plastic containers and bottles in all shapes. It is widely used to produce the pure water bottle, mineral water bottle, carbonated drink bottle, juice hot fill bottle and oil bottle etc.

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2Water Treatment System

The water treatment system including: quartz sand filter, active carbon filter, sodium ion exchanger, precision filter, RO (Reverse Osmosis), ozone generator, finished water tank.

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Carbonated Drink Blending Part

It includes : CO2 filter,Mixing tank,carbonated drink mixer and water chiller.

1CO2 Filter

CO2 filter is mainly used in carbonated drink production industry,also suitable for uses in chemical.foodstuff and wine-making industries.The device is of reasonable design, simple construction,complete,safe operation and strong corrosion-resistance.

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2Mixing Tank

1. Tank Material

Stainless steel material

2. The mixing tank has three layers as below

(1). Inner pot material: 316L with high grade of stainless steel. Thickness is 3mm.Mirror Polishing: Precision of polishing is Ra0.8um

(2). Middle pot: polyurethane foam for keeping warm.

(3). Outer pot: 304 stainless steel.  Thickness is 1.5mm.

3. Heat insulating material

We use perlite for heat insulating instead of polyurethane foam.

You know polyurethane foam is used to keep temperature of cold storage. So it is not good at warm keeping at high temperature more than 130 celsius degree. In the high temperature more than 130 celcius degree, polyurethane foam will become shrinkabel. But perlite material is good at warm keeping and heat . In the condition of temperature rising, it has an excellent working performance on warm keeping. The Max. temperature can be 2000 celsius degree. And under the high temperature, it will not shrink.

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3Carbonated Drink Mixer

Carbonated drink mixer is used for the uniform mixing of gas, water and sugar in proportion, compact structure, reliable operation and convenient cleaning.

1. Excellent material selection and fine processing.

All parts in contact with beverages (such as containers, pipes, etc.) are made of high-quality low-carbon stainless steel, and the inner and outer surfaces are finely polished, which fully meets the requirements of international food hygiene standards.

2. fully automatic, with alarm.

The pressure and liquid level in each tank of the machine are automatically adjusted, and the PLC controls the whole process of production operation. In the event of a fault, it will automatically alarm and automatically stop, and automatically start after reset.

3. good operation, easy to adjust.

The operation of the machine is particularly convenient. As long as the knob is rotated in sequence according to the prescribed procedure, normal operation can be realized; without replacing any parts, the production capacity, water and sugar ratio and gas content can be easily adjusted.

4. Mix well and match the ratio.

Due to the advanced technology of one-time mixing, the mixing is uniform, and the mixing ratio of water and sugar is strictly controlled by a metering needle valve with fine adjustment, and the precision can reach about five thousandths.

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4Water Chiller

As an industrial water chiller, it has the following features:

1. Our compressor is imported from Italy,France and so on, being of high-quality built-in safe protection, with low noise, the electricity of province is durable.

2. Cooling capacity range: 113.8kw~838kw

3. Normal conditions: Chilled water inlet temperature is 12 degree, outlet temperature is 7 degrees. Cooling water inlet temperature is 30 degrees, outlet temperature is 35 degrees. But the lowest temperature can be -25 degress.

4. Stardard Input power: 3P-380V-50Hz, Allowable fluctuate voltage: ± 10%, allowable voltage difference in phase: ± 2%,Can also be customized according to customers'request

5. The quantity of compressor can be one or two ,each compressor is independent refrigeration system. Each other run independently. when the one is working ,the other can be working or not.

6. Use PLC microcomputer control from Germany Siemens LCD touch screen, both English and Chinese human-machine interface.

7. Wide range of variable chilled water temperature to meet the industrial requirements throughout whole year.

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5Automatic Carbonated Drink Three-in-one Filling Machine Equipment - Bottle Washing, Filling, Capping

This monoblock machine is quite easy to be operated and maintained with the adopting of SIEMENS PLC control of frequency conversion timing.

All the parts contact with liquid are made up of high quality stainless steel 304 , both exterior and interior of the machine are polished for easily cleaning and good hygiene condition.The sealing parts are all imported from foreign countries, which meets the requirement of the hygiene of the food safety.

The machine is mainly used for filling carbonated drink. It combines rinsing and filling and capping as one automatic body suitable for PET or other plastic bottles. The iso-pressure (isobaric) filling technology is adopted enabling it to fill more efficiently and more stably with more output than the machine of the same level from others.

Its combined with 3 parts:

Washing Parts

1.Enhanced food safety: Stainless steel 304/316L for all components in contact with your beverage

2.Optimum uptime: 30 % reduction in changeover and maintenance downtime

3. Sustainable solution: Reduced filler enclosure and servomotors reduce resource consumption

4. Hygiene improvement through volume control and contactless filling

Filling Parts

1.304/316 Stainless steel high precision filling nozzle

2. Filling volume adjustable in fine rank, same liquid level after filling

3. All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean

4. 304/316 stainless steel filling pump

5. Efficient spray nozzle rinse thoroughly and save water for flushing

Capping Parts

1.Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping

2. All 304/316 stainless steel construction

3. No bottle no capping

4. Automatic stop when lack of bottle

5. Capping effect is stable and reliable ,Defective rate ≤0.2%

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6Bottle Drying Machine (Air Dryer )


1.This machine is reliable, stable and can be used in the production line with high speed.

2.The wind direction is adjustable. The wind mouth can also be adjusted according to actual situation.

3.Almost every kind and size of bottles can be dried by this machine.

4.Low energy cost.

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7Automatic Shrink Sleeve Labeling Machine

A sleeving machine shoots heat shrinkable plastic sleeves over bottles as they pass by on a conveyor. The sleeves are supplied as lay flats on reels, printed with label information. The fascinating part of a sleeving machine is how it opens the lay flat into a cylinder and then cuts the labels to the correct length at high speed.

Shrink labeling is a two-step process. First, a heat-shrinkable plastic sleeve is dropped over a bottle as it moves by on a conveyor. Second, the sleeved bottle is conveyed through a heat tunnel that shrinks the label to a snug wrinkle-free fit. A shrink tunnel must subject the bottle to the correct amount of heat for the right length of time. Shrink labeling systems can achieve speeds in the range of 300 bottles per minute depending on the sleeving machine model purchased.

Working Principle:

(1) Shrink sleeve Labeling Machine is custom built to meet the exacting demands of manufacturers and suppliers. It can be used stand alone or integrated in-line and matching filling equipment speeds.

(2) It is built upon a framework of seam welded, food grade stainless steel section. This solid foundation keeps movement and vibration to an absolute minimum to ensure consistent, accurate labeling.

(3) Unit cutter head plane design in China which apply to the container of ∮30 mm—∮130 mm. you never need to change or debug it.It also has unique light touch human-machine screen,that means,auto search original location as well as safety and convenience which is ahead of other products.

(4) Double shrinking label feed plane, reasonable height which is convenience to fix the label; micro-computer auto figure which avoid enactment and adjustment. you only need to press it lightly ,the label will detect and locate automatically.The change of label is quick and convenience, besides,the cut place is absolutely exact.


1. Designed for full-body sleeve labeling applications

2. Touch-control screen and an advanced Programmable Logic Computer (PLC)

3. Easy operation and quick change-over

4. 304 stainless steel and anodized aluminum

5. Acrylic interlock door

6. Accommodates a wide range of label roll sizes

7. Management setting with password protection

8. Multi-Alarm settings, through buzzers and flashing lights, alert the operator about various errors (e.g., bottle jams, bottles falling, labels running out, etc.)

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8Heat Steam Shrink Tunnel

Tunnel provides the support for making hot sleeves which can be readily wrapped on products or containers.

The tunnels are available with different mechanisms which can be chosen based on the wrapping material and its compatibility with the type of heat produced inside the tunnel. Consumers can choose hot steam tunnel or electric heat tunnels as per the labeling material texture and compatibility.

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9Steam Generator

The steam pressure is 3.5 bar, then open the steam hand valve to about 45 degrees, let the steam shrinking furnace heat up, and observe the temperature gauge on the shrinking furnace at 95-100 degrees.

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10Automatic Adhesive Sticker Labeling Machine (Optional )

1.Heavy-duty construction utilizes oversized drive components combined with the aluminum and stainless steel  frame for years of dependable service.

2. Various product infeed systems are available that provide precise product spacing and orientation. It can be used stand alone or integrated in-line and matching filling equipment speeds.

3. Advanced high torque micro-stepping driven applicators include ratio-offset and speed-following capability for accurate and reliable application of a wide variety of label materials.

4. Designed for the application of front and/or back panel labels with the capability to label containers that are round, square, oval or rectangular.

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11BOPP OPP Labeling Machine (Optional )

1 Adopt wheel labeling way;

2 Label transmit via label wheel, run along the guide rail and operate the labeling work;

3 When the label through the appointed wheel, the sensor will automatically detect I-Mark;

4 Once confirm the electronic eye position, the demodulator will automatically adjustment the speed of wheel, and then appoint the label cutting position accurately;

5 The label through the wheels and then enter into the cutting part to carry out the label cutting work, the label cutted will be send to the vacuum-grip cylinder;

6 The containers which is transmited by conveyor belt will be arranged properly via star wheel, then, the label which has been painted with glue will proceed the first labeling in the roller area, last, rely on the synchronous belt to proceed the last labeling operation.

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12 PE Film Roll Shrink Wrapping Machine

Brief introduction of shrink wrapping machine

Full automatic shrink packaging machine can not only be solely used, but used simultaneously with other equipment to form packaging production line. It can automatically array, aggregate and align PET beverage bottle or other similar articles, then package it with shrinking film, finally produce finished products after shrinking by heating, cooling and forming. The packaged product is firmly bound with excellent appearance, which can be opened conveniently. Therefore, it is widely used in industries such as foodstuff, medicine, chemical and other light industrial products.

1) The temperature can be controlled automatically and changed as required.

2)Thermal sealing cutter

3) Original guide bar cylinder with steady operation

4) Programmable logic controller (PLC) control

5) Non bottom support packaging, suitable for package with different bottle diameters and different combinations

6) Simple operation and easy repair.

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13Carton Box Packing Machine

Description of Fully Automatic Case Packer Machines:

· Bottle-feeding Part (bottle-pressing configuration), quick and stable bottle-pressing, it will be safe and efficient with SMC or AIRTAC cylinder

· Bottle-feeding Part (bottle-checking configuration I), full bottle checking, it is very convenient and easy to change 

· Bottle-feeding Part (bottle-checking configuration II) , It will be more safe and efficient to adopt SICK sensor to make second time checking and counting.

· Power unit (chain wheel unit), It has high bearing ability and conveys stable with RS80 chain transmission and bilateral symmetry design.

· Bottle-gripping Unit I, various series of gripper apply to different material, height and caliber bottle, It will be easy to change bottle type because gripper is easy to change.

· Bottle-gripping Unit II, Main beam adopt 120*80 high tensile overloading industrial aluminum material, It will be more stable and energy efficient with SMC or AIRTAC air source components.

Application of Fully Automatic Case Packer Machines :

Automatic case packer machine can be singly use, applied to various specifications of bottles, pots, tubs, combined use with automatic packing machine and filling machine, to complete the downstream packing line. It is widely used in medicine, food, daily chemicals, and other light industry.

Features of Fully Automatic Case Packer Machines :

1.It is the center of the whole packing system.

2.It will transport and pack the finished product in to paper box according to the required arrange.

3.Entire electric appliance buttons are all Schneider.

4.full mechanical drive mining machines, machinery parts and high stability.

5.It is simple, easy adjustment, no doubt damaged carton.

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