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100BPH 5 Gallon Filling Machine
100BPH 5 Gallon Filling Machine
100BPH 5 Gallon Filling Machine
100BPH 5 Gallon Filling Machine
100BPH 5 Gallon Filling Machine

100BPH 5 Gallon Filling Machine 100BPH 5 Gallon Filling Machine

It intergrates bottle washing, filling and capping into one unit. In order to achieve the purpose of washing and sterilizing. The washing machine use multi-washing liquid spray and-thimerosal spray.

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  • Product Description

This filling machine is specially for 3-5gallons barreled drinking water,with series of QGF-100,  QGF-300, QGF-450, QGF-600, QGF-900, QGF-1200. It intergrates bottle washing, filling and capping into one unit. In order to achieve the purpose of washing and sterilizing. The washing machine use multi-washing liquid spray and-thimerosal spray. This thimerosal can be used circularly. The capping machine can cap barrel automatically ,this line equips with water spraying device in order to ensure those caps sterilizer and clean. It also can automatically carry out barrel, washing, sterilizing, filling, capping, counting and products discharging with complete function ,modern design and high degree of automation. It is a new kind of barreeled water auto-production line, which intergrates mechanism ,electricity and pneumatics technologies together.


Washing Parts

The rotary disk is fully made of SUS304 stainless steel.

Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.

Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.

Washing part moves by a frame in the transmission system through the gear transmission.

1 100BPH 5 gallon filling machine.jpg

Project

5 gallon water bottling machine

Model

QGF-100

QGF-300

QGF-450

QGF-600

QGF-900

QGF-1200

Capacity

(BPH)

100

300

450

600

900

1200

Bottle shapes

3-20L bottles

Filling Heads

1

2

3

4

5

6

Air pressure

(Mpa)

0.37

0.6

0.8

1

1.5

2.0

Application

Mineral / Pure / Distilled / Drinking water bottling production line

Total power (KW)

2.03

3.35

5.57

5.57

6.37

8.87

Weight(kg)

700

1500

2100

2700

3400

4200

Parameters



 List Of Main Components

Name

Brand

Original

PLC Control

SIEMENS.jpg

Germany

Frequency converter

SIEMENS.jpg

Germany

Touch screen

               SIEMENS.jpg

Germany

Mechanic overload

SIEMENS.jpg

Germany

Breakers

SIEMENS.jpg

Germany

Photocell switch

OMRON.jpg

Japan

Proximity switch

OMRON.jpg

Japan

Bearing

3.jpg

Japan

Pneumatic components

FESTO.jpg

Germany

Pump

CNP.jpg

China

Main drive Motor

ABB.jpg

Switzerland


Main Features of 5 gallon filling machine:

1. The 3-5 Gallon Filling Machines composed of barrel washer, barrel filling machine and barrel sealer into one unit.

 

2. Especially for filling drinking water of 3 and 5 gallons. It is an idea filling line to produce mineral water, distilled water and purified water.

 

3. The whole line is made of superior stainless steel, anti-corrosive and easy to clean.

4. Only two operators are needed for a line, which is wholly automatic barreled.

 

5. Full-auto or semi-auto barrel de-capper, full-auto leakage inspection, full-auto barrel outside brusher, full-auto barrel

loading machine, steam shrinking film machine and coding system can be choose depends on what customer's need.

 

Decapper and Outside Brush of 5 gallon filling machine:

Brushes are motorised and clean the bottle externally. Since they make the bottle spin, the water jet hits not only the bottom but also the sides of the bottle. It's used forall-round cleaning the bottle, significantly improves cleaning efficiency.

100BPH 5 gallon filling machine.jpg

Washer of 5 gallon filling machine:

1. It is designed for 5 washing treatment.

2. It can manage 5 liters to 5 Gallons bottles.

3. Automatic bottle unloads and out load.

4. Neck handling of the bottle by the grippers.

5. Lack of point with water stagnation.

6. Automatic disinfection of the rinsing area.

7. Change-over easy and with no downtimes.

8. Easy access for ordinary maintenance.

1 100BPH 5 gallon filling machine.jpg



Filler of 5 gallon filling machine:

1. Uploading and dropping barrels changed from 45 degree to translatory which is more stable.

2. Nozzle can insert into 10-15cm of

the barrel in order to rinse little impurities down. Rinsing pump is separately controlled by different magnetic valves. Pump only work when there is barrel on that. It can avoid the mixture of different cleaning fluid.

2 100BPH 5 gallon filling machine.jpg

Capper of 5 gallon filling machine:

The PRESS-ON CAPPER is a linear machine used for caps applied on the bottle by pressure. It includes: Cap hopper, Canal chute, Placing system of cap on the neck, Device to snap the cap on the neck. Specific systems to sterilize the caps in order to avoid the contact of contaminating agents present on the cap with the bottle neck. The bottle takes the cap directly from the canal chute. The snapping of the cap on the bottle neck is carried out through the pressure developed by a belt conveyor, provided with a system to adjust the force in order not to stress the bottle.

3 100BPH 5 gallon filling machine.jpg


Complete 5 gallon water production line includes :

1. Bottle blowing system to make PET plastic bottles ( Semi automatic / Fully automatic )

2. Water treatment system purify water (Sand filter,carbon filter,RO/UF ,Ozone sterilizer,UV sterilizer and etc.)

3. Auto Bottle Uploader

4. Decapping Machine

5. Outside Brusher

6. Inside Brusher

7. Rinsing Filling Capping Machine

8. Light Inspector+Cap Seal Shrink Machine