5 Gallon Water Filling Solution

5 Gallon Water Production Line Solution

This 5 gallon water production line is  used to produce big barrel  mineral water and purified water . It can brush the recycled bottles ,fill the water and seal the caps,and we can supply the matched water purification system and packaging machines also.

1Automatic Bottle Blowing Machine

Full automatic blow molding machine is suitable for producing PET and pc plastic containers and bottles in all shapes. It is widely used to produce the pure water bottle, mineral water bottle, carbonated drink bottle, juice hot fill bottle and oil bottle etc.

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2Water Treatment System

The water treatment system including: quartz sand filter, active carbon filter, sodium ion exchanger, precision filter, RO (Reverse Osmosis), ozone generator, finished water tank.

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35 Gallon water filling machine

5 gallon water filling machine can be divided into three steps: washing, filling and capping. The working process is as follows:

1. The empty barrel is tilted downwards into the delivery barrel for support, and the chain moves one station between the empty barrels. At this time, the empty barrel is inverted and the barrel is rinsed.

2. There are four processes in the flushing process: the first one is pure water flushing; the second one is disinfectant flushing; the third one is flushing with sterile water; the fourth one is flushing with sterile water; after flushing, there is the process of 20 seconds barrel draining .

3. Rotate the clean barrel chain down by 45 degrees, and the barrel will slide out by itself, and then the top barrel cylinder will turn the barrel down by 45 degrees to place the empty barrel in the filling position and wait for filling. 

4. The filling valve is pushed into the barrel by the cylinder, and the automatic exhaust filling valve is opened one by one for filling. The filling time is set by the control panel, and the filling time can be corrected by using the multi-function buttons on the panel according to the level of the liquid. In order to achieve the best position, after filling to the liquid level, the excess water is returned to the pure water tank through the automatic drain to reduce the waste of pure water.

5. After the filling is finished, the filled barrel is pushed to the capping station by the barrel-out cylinder, and the cap is pressed when the next step is filled. The whole process is over.

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4Conveyor

Function: convey the empty and the filled bottles

1. The total length is subject to layout

2. Motor drive

3. SUS304 stainless steel frame and chain plate

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5Automatic Sleeve Labeling Machine

Automatic shrink sleeve labeling machine consists of auto labeling machine, heat shrink tunnel and steam generator.

This machine adopts international advanced technology, cover the circle label on the PET bottle.And then hot shrinking to fix on the bottle body or bottle neck position.

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6Self Adhesive Labeling Machine(Optional)

The fully automatic vertical round bottle labeling machine , can achieve automatic positioning labeling ,single standard, double standard,label distance interval adjustment.                             This machine is suitable for PET bottles, metal bottles,glass bottles etc.It is widely used in food,beverage, cosmetic pharmaceutical industries.

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7Automatic 5 Gallon Bottle Water Bagging Machine 

Machine Description:

1.Automatic "film feeding", "feed", "bag", "sealing" once completed, save manpower, improve efficiency, and realize unmanned operation docking production line.

2.Teflon anti-stick coating alloy thermostatic sealing knife, sealing temperature is extremely sensitive and accurate, it can be arbitrarily set, sealing wire is not easy to crack, no edges, sealing more beautiful.

3.Automatic feeding, length can be automatic adjusted with the cooperation between the electric eye and timer.

4.Automatic roll feed, the induction motor shall be set to automatic wind waste,  making it easier for customers during operation.

5.Unique safety device in the package, the sealing knife will quickly stop action when mistakenly cut into happened, it will not hurt the packaging.

Machine Application:

1.With the feature of high efficiency packing and simple operation process, the whole production process just need to turn on the power switch of the machine then it will automatic finish the whole polybag packing process. Production capacity is 900 – 1500 bottles/hour. 

2. The wrapping bag is appressed to the bottle, and looks beautiful and high style. 

3. The polybag packing can help to protect the bottle body from wearing and soiled. 

4. Using the high finish wrap film in roll, will save about 30-40% cost than buying complete polybag for manual wrapping. 

Main Characteristics:

1.conveyor system: variable frequency, adjustable speed operation.main machine material: 45#Steel spray or SUS304, other parts is SUS304,SUS201 or electroplating material

2.cooling way of heat cutting: Medium pressure air dry cooling

3.sleeve film way: the feeding of the film is assisted by stepping motor

4.Sealing and cutting way:heating wire pressure

5.Entering barrel way: automatic enter barrel, automatic conveyor

6.Applicable product specification: 5 gallon barrel or customized barrel,Unified specification

7.Applicable film specification: width: 700-720mm thickness: 0.006-0.015mm, diameter:350mm, no electrostatic, wrapped tight.

8.The maximum load of conveyor belt: 20KG/0.5m/s

9.Safety protection: Mechanical protection

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85 Gallon Bottle Stacker / Pallerizer

This 5 gallon palletizer is used to make the filled gallon bottle packed with film in order, which can avoid the gallon water to be polluted with dust, and it's convenient to make the transportation and sell. Realizing 5 gallon barrels of palletizing according to the requirements into 1-3 layer, layer can be adjusted, usually every layer 4 * 4 = 16 barrels, but also customize according to customer's request. facilitate forklift shipped to the warehouse storage. This gallon palletizer is made of Mitsubishi PLC and touch screen, mechanical button temporary outage control, the digital control motor and pneumatic machinery with palm, and realize the intellectualized operation management, simple, easy to master. High efficiency, space-saving, only a woman can complete 5 gallon barrels conveying work, no need to touch the gallon, only need to open the switch, then machine will work automatically, which can greatly reduce labor personnel and reduce the labor intensity. It's widely used in big capacity gallon water filling production line.

Features:

This gallon palletizer is crawl formula type, 3 layers, with arrange order 4*4, automatic with touch screen PLC control, with alarm system, servo motor, with roof type etc.

The main material is high quality of stainless steel material, meet with the food grade, has long life span to use.

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